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Seamless Scale-Up of Hollow Fiber Microfilters for N Perfusion Cell Culture in TFF Mode

Scaling perfusion processes can be challenging as larger microfilters increase pressure drop and affect overall system hydraulics. 
This application note co-authored with Levitronix explains how to manage key design factors for consistent scale-up of TFF-based N perfusion processes using hollow fiber microfilters.
Last updated: July 2026
Document type: Application Note

Overview

This application note provides key considerations for scaling TFF-based N perfusion processes using hollow fiber microfilters. It explains how pressure drop is affected by critical design factors—including flow rate, tubing length and diameter, fluid viscosity, and microfilter dimensions—and how these factors should be managed to maintain a stable hydraulic environment across scales. A practical four-stage workflow is also introduced to guide the transition from development scale to pilot scale, supporting consistent performance and robust scale-up.

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Author

Levitronix®

Levitronix® is a global leader in magnetically levitated bearingless motor technology, providing advanced pump, mixer, and sensor solutions for life sciences and industrial applications. Its innovative technologies enable gentle fluid handling, high reliability, and improved process performance for biomanufacturing operations.

Asahi Kasei Bioprocess

Asahi Kasei Bioprocess is a leading innovator in hollow-fiber membrane and filtration technologies, providing advanced solutions for cell clarification, virus removal, and bioprocessing applications. Its innovative products enable efficient biomanufacturing, enhanced process reliability, and improved productivity across biologics development and manufacturing.